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[3D Print] Mini DC Volt-Amp Meter

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Easy to build quick voltage and amperage measurement device, capable of measuring up to 100 volts and 10 amps. Included selector switch for selecting a power source. If the measurement source is 5-24v it can use without an external power supply.

3D Print Parts:

Component Use:

Tools I Use:

How to Make:

The enclosure consisted of three 3d print parts. The main case, and top and bottom cover. Prepare the 3D print parts starting with the main enclosure. Inserting M3xD5xH4 hot melt heat-insert nuts into all the provided holes. There are 4 holes on the top and 5 on the bottom. Set the soldering iron temperature to match your printed filament. Use conical soldering iron tips to push the nut into place.

Insert M3 hot melt insert nut to the enclosure
Insert M3 hot-melt insert nut to the enclosure

For the top cover, attached the meter board to the top cover using four M2 button head screws.

Attach Multimeter Board to Top Cover
Mounting Multimeter Board to the Top Cover
Mini Volt Meter Wiring Diagram
Mini DC Volt-Amp Meter Wiring Diagrams

Start the wiring with the battery and load connector. On each 4mm banana terminal, I use 2 wires twisted together and solder to the banana jack’s ring connector. For the red socket, one of the wires will connect together. And another end, that will connect to the screw terminal. After finishing, mount them to the enclosure using provided nuts.

Wiring for the 4mm Banana Socket
Wiring for the 4mm Banana Socket

Next, use a utility knife to cut off 2 blocks from the screw terminal strip. And trim out some plastic at the front screw holes to shorten the block to match the enclosure. Then use sandpaper to smoothen the edge. Mount them to the enclosure with M2.5 self-tap screws.

Cut the screw terminal block strip
Cut the screw terminal block strip

Prewire the 5.5×2.1 DC socket and KCD11 rocker switch with 24 AWG wires and insert them into the enclosure.

Assembly 5.5x2.1 DC power socket and KCD11 rocker switch
Assembly 5.5×2.1 DC power socket and KCD11 rocker switch

Connect all the wires, according to the diagram, to the selector switch and mount the switch to the bottom cover with M2x5 button head screws.

Assembly SPDT slide switch (2 positions - 3 Poles)
Assembly SPDT slide switch (2 positions – 3 Poles)

Connect all the wires to the meter board terminal and close the top cover. Then secure it with M3x10 button head screws.

Connect the wires to multimeter board.
Finished Mini Volt-Amp Meter

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